Using a Logic Model « Pell Institute. What is a Logic Model?“A logic model is a systematic and visual way to present and share your understanding of the relationships among the resources you have to operate your program, the activities you plan, and the changes or results you hope to achieve.” (W. K. Kellogg Foundation 2. Logic models are rooted within theories of change and use words and/or pictures to describe the sequence of activities thought to bring about change and how these activities are linked to the results the program is expected to achieve.
Inputs Activities Outputs Outcomes Logic Model for Process and Program Design Start with a simple process flow diagram Define what parts are covered by a process type of review Process Re Guidelines and Framework for Designing Basic Logic Model. The following framework can be filled in by readers to design a logic model (or diagram). Field Guide to Nonprofit Program Design, Marketing and Evaluation. A program logic model would need to be assessed or designed in order for an. Organizational Design. Using client exit interviews to illuminate outcomes in program logic models: A case example. The Logic Model A logic model—also known as a program model. Logic models help evaluators (and program. In the absence of a logic model, evaluators may be tempted to design data collection. The process for thinking through change includes: A logic model is a relatively simple image that reflects how and why a program will work. Logic models are useful to program administrators who are trying to implement changes in their program. Creating logic models in a group brings the power of consensus and group examination of values and beliefs about change processes and program results. Logic models are actionable plans, strategies or maps with clear outcomes and explicit steps for solving program problems. Below is an example of a fully developed logic model (click to enlarge). Example of a Logic Model. Why Use a Logic Model? Among their many functions, logic models are great for: Organizing a program evaluation. Explaining a program evaluation. Reflecting on and/or analyzing a program evaluation. In program evaluations, logic models rely on the tight link between: Program goals. Program Services. Measurement plans. Use a logic model to help generate the clarity and specificity required for success and often demanded by funders and constituents. Kellogg Foundation , Logic Model Development Guide, p. The first two basic elements in a logic model focus on: “Your Planned Work” – This describes what resources you think you need to implement your program and what activities you intend to use. As you read through the chain of reasoning (the “if. The image below will help you understand how to properly read a logic model. Source: W. K. Kellogg Foundation, Logic Model Development Guide, p. If at any point, as you read through the logic model and the reasoning does not follow, it could mean one or more elements of the planned work in the program design does not strategically lead to an element or elements in the intended program results. Carefully reading through the logic model is a prime opportunity to revisit the overall program design to make sure the program is fully equipped to achieve its goals. It is better to encounter inadequacies during the logic model planning stage than during the actual program implementation. On the other hand, if problems are encountered during the actual implementation of the program, revisiting the logic model can be an invaluable tool for helping to identify where a disconnect or mistake in the chain of reasoning in the program design has occurred. Both major and minor disconnections in program resources or activities with the program outputs or outcomes should be taken seriously and addressed in the logic model. A heplful exercise is to ask someone not connected to the program to read the logic model using the “if. You and your team may be so close to the inner workings and expected outcomes of the program that you see connections in the logic model that may or may not be there. A more objective observer could better catch any disconnects in the flow of the reasoning. It is good to put your logic model to the test.
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Establishing a die preventive maintenance program, Part ITo realize the importance of a good die preventive maintenance program, all a stamper has to do is recall the last time a press line shut down because of a major die problem. The downtime and reaction of the frustrated customer likely are hard to forget. The associated costs, however, aren. Part II, which focuses on developing a skilled workforce, will appear in the January/February 2. STAMPING Journal. When you are planning to implement a comprehensive, die- related preventive maintenance (PM) program, the best approach usually is the easiest one. Look for the most egregious failures, and you will easily identify the problem. However, don’t expect the problems to speak for themselves. To find those problems, your first step is metrology—collecting data by taking measurements. You need to gather basic facts before altering any situation, because your entire PM program eventually will be measured against the initial data you gather. Collecting a lot of different information that relates to various aspects of the manufacturing process is a good idea (see Figure. Take into consideration any criteria that affect, or are affected by, the condition of tooling being run through a manufacturing process. The most seemingly inconsequential information can take on a new dimension when it is compared to data from an improved, in- control manufacturing process. And there’s no need to wait for the PM program to begin—preliminary data collection can provide a baseline from which to measure the success of the overall program, and it can help you work out problems before you have the pressure of a running responsibility. It also can help you show management why a full die PM program is necessary. Where Do I Start? Customer Complaints. The first step is to ask your customers about their overall satisfaction. Find out the ways in which the product does not fulfill their expectations. Perhaps it’s inconsistent form, burred edges, missing holes, dirt pimples, liquid deformations, or marked panels. Then keep track of all the complaints. How many complaints do you receive per day, per week, and per month? Do they stop the process flow? Do they require time- consuming adjustments to fix? Categorize each piece of information and, if possible, code it for reference and sorting purposes. This might seem tedious during collection, but the compiled data can speak loudly in favor of implementing a PM program. What manager does not enjoy reporting that the customer has realized an actual 2. Whether customers are internal or external to the plant, they want to get what they are paying for. Dock Audit. A dock audit is the final quality check before product leaves the plant. While the goal is to catch every failure by this point, the inspection isn’t foolproof, because many failures are waiting to leave the plant. What Should I Measure? Downtime. Downtime is one of the most important measures of manufacturing success or failure. When presses stop, production stops, and costs can accumulate rapidly. This measure is so effective that you can justify introducing a comprehensive PM program solely upon the costs and/or savings calculated from measured manufacturing downtime. Armed with a list of simple codes that describe every. The downtime chart in Figure 2 was compiled from data collected by production control software that encompassed 2. The presses and resident tooling stamped out framing members, interior body panels, and skin body panels. The red bars show average monthly downtime hours relating to a variety of die failures. Figure 2: This chart shows the average monthly downtime hours relating to various die failures on 2. The presses and resident tooling stamp framing members, interior body panels, and skin body panels. Note that in the seventh year, a general foreman took charge in the die room on the lead shift when he came from the midnight shift. Because of his. responsibility for the new product launch, he took almost every diemaker from PM and used them to support the launch. The PM program suffered immediately, and hours increased dramatically. Year 6 was the first year that every die was in the PM program from birth. The results of the fiasco in year 7 are clear to see during the ensuing years. If managers are not open to a comprehensive PM program, diemakers might be dissuaded from collecting data that is most relevant to understanding overall manufacturing effectiveness. Often, though, an understanding of the data’s importance is all that’s needed to force managers and their data recorders to be accurate and fair. Consider what can happen, for example, when the die room is charged with the previous day’s downtime caused by an automation failure. First, the die supervisor will read the report and see that his area is being charged unfairly. Then he will walk to the stamping line and challenge the production supervisor based on the erroneous information that is now part of the general plant production. After making many apologies, the people recording the information will be a lot more careful about what downtime is charged to which department. Uptime. Uptime is the time that your process is operating and producing quality parts. Use it in conjunction with downtime so that failures can be remedied and processes can be improved. Uptime really reflects the reliability of a process. In that context, the simple comparison showing increased uptime will be an effective, albeit general, measure of process reliability. First- time Capability. First- time capability (FTC) is the ability of a manufacturing process to produce a salable product from the first cycle of the equipment, without further adjustment. Many factors work against achieving FTC, such as presses, automation, tooling, material control, racking, and transportation. FTC can measure the effectiveness of these factors and be combined with a downtime program to achieve an effective measure of reliability. Last- panel Analysis. Last- panel analysis (LPA) is an inspection of every final panel off the line before die set. Checking the form and the dimensions of the final panel can give you a fairly accurate picture of the condition of the tooling, and it can be the impetus for sending the dies to the die room for adjustments. LPA can keep your process in control by systematically eliminating minor problems that do not necessarily stop the presses but, if left untended, can develop into a process failure that stops production. Rework. Rework generated by an uncontrolled production process requires valuable floor space, skilled personnel, special tools, temporary jigs and fixtures, and special handling. This might not be an ongoing measure that you collect every week, but it’s helpful to compare it on a semiannual basis. Collect and store information, such as initial dimensions and labor hours, in a database for later use. In today’s manufacturing environment, where cost- justification analysis is regularly applied, constant reminders of program effectiveness are essential to ensure the continued success of die PM and the resulting benefits to bottom- line profits. Run- to- Run. The amount of time between when the last panel of a production run is placed in a rack and when the first panel of the next production run is placed in a rack is called run- to- run. Achieving world- class run- to- run times is necessary to remain competitive with other manufacturers. The run- to- run time should be less than 1. Figure 3: For statistical purposes, incidents of downtime need to be coded. Those codes can come from a list like this, or they can be customized by the stamping plant. Knowing what causes increased run- to- run time is essential. Having well- maintained and working dies does not help if process automation is causing damage or badly forming a panel that will not pass inspection. The more details you know about your process, the better. Panel Storage. If your plant has not already achieved just- in- time (JIT) capability, you need to measure the plant floor area devoted to panel or part storage. Floor space carries an actual cost per square foot—and everyone understands cost and its relationship to profit. The total area occupied by fill panels or parts is an effective measure of the reliability of the stamping dies and the entire stamping process. When the process is not reliable, this extra product must be stored to provide fill. When a manufacturing line is down for repairs, fill from storage can be sent to the customer so that their production process may continue. While it’s true that everyone stores and uses fill panels and parts, the measure is how many racks, or days, of panels are necessary. The goal should be a 2. If you record this type of storage properly at the beginning of a PM program, it can give you another indication of program effectiveness and long- term benefit to the entire operation. Throughput. The simplest measure to use as an indicator of PM success is throughput. How many panels or parts were produced this run? How many were produced last month? Reliable tooling increases throughput. To prove that premise, you need to capture current production figures and record them for later reference and comparison. Variability. If your presses, automation, and tooling are maintained properly, and if the sheet metal is of consistent quality and dimension, your parts will be cookie- cutter perfect from start to finish and from run to run. In other words, you want to eliminate any variability, and to do that, you have to measure it. You can use FTC, LPA, or any other quality check to measure variability. What Do I Do With All These Measurements? Your company will be entering a lot of data into a computer database for your PM program. Assigning a code—a term, acronym, phrase, or symbol to designate a recordable event—to each failure will help you sort and identify them and then initiate corrective actions. Coding also enables easy comparisons to indicate improvements in the process. Buy Structural Engineer's Pocket Book by Fiona Cobb (ISBN. Structural Steel Design Book Free Download. Download or Read Online eBook structural steel design book free download in PDF Format From. 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